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Technical PDF Print E-mail

Isothane Durotherm OS Polyurethane Spray Foam

For full technical specification (Adobe pdf file format) on Duratherm OS right click here and select 'Save Target As' or alternatively just click to view in your browser (broadband connection preferable).

Isothane Durotherm OS is a HCFC AND CFC FREE two component, 1:1 ratio, rigid foam system which when processed through suitable spray machinery (Gusmer, Glas-Craft/Probler etc) will produce a rigid foam of approximate density 35kg/m³ with exceptionally good compressive strength. Service Temp range -50°C to 80°C. When tested to BS476 part 7 the foam achieves a Class 1 surface spread of flame (i.e. does not spread flame).

CFC & HCFC Free
Satisfies environmental criteria

Low Thermal Conductivity
Achieves better insulation with less thickness

Closed Cell Structure
Waterproof and resistant to ageing

Class 1 Fire Rating
Can be used for interior insulation applications

Spray Application
Ideal for refurbishment, roof bonding of slates and tiles. Minimal downtime

Chemically Inert
No release of fibres, no styrene vapours, no restrictions on use, not toxic, zero nutritional content. 

Uses

* Domestic slate or tiled roofs

* Exterior or interior of agricultural buildings

* Ocean going yachts/canal barges

* Internal industrial roofing

Equipment

Can be processed through all standard foam spray machines. The machine should be capable of maintaining the mix ratio at ±2% accuracy and controlling the component temperatures at 40-50°C (variable).

 

Recommended machine settings

Block Temperature

Minimum, operating

100-120°F / 40-50°C

Hose Temperature

Minimum, operating

100°F / 40°C

Chemical Pressures

Minimum, operating

500 psi,

 

not greater than 200 psi
difference iso / res

 

Polyurethane Foam Spray Techniques

 

The guidelines in Isothane Limited’s standard specification should be followed but the general requirements are as follows.

The substrate should be clean, dry and free of dirt, grease, oil and loose particles.

In certain cases primer may be necessary to maximise adhesion.

The requirements of any relevant Agrément Certificates or British Standards should be followed.

Climatic conditions must be suitable for spraying with regard to humidity and wind velocities.

The foam should be built up in passes of not less than 15mm and not more than 10 minutes should elapse between passes.

The requirements of any relevant Agrément Certificates or British Standards should be followed.

 

Polyurethane Foam Spray Physical Properties

 

Is a two component, modified polyurethane rigid foam which, sprayed through suitable foam machinery, gives a product of nominal density 35 kg/m³.

Laboratory test results (typical):-

 

 

Cream time

3-4

seconds

Tack free time

12-18

seconds

Rise time

25-36

seconds

Free rise density

28-32

kg/m³

 

Storage, Handling and Personal Protection

The recommendations in our Safety Data Sheet for this product must be followed at all times. More general information is included in our publication “A Guide to the Safe Handling of Polyurethane Chemicals” and in the following Technical Data Sheets which are available on request:-

* Fire safety when Storing, Handling and Installing Polyurethane Foam.
* Decontamination of Isocyanates using Isothane Decontaminant. 

Typical Properties Of
DURATHERM OS Foam Core

Value

Test Method

Core density

35 kg/m³

BS4370

Compressive strength - Parallel to rise

200 kpa

BS4370

Tensile strength - Perpendicular to rise

110 kpa

BS4370

Shear strength - Perpendicular to rise

145 kpa

BS4370

Close Cell Content

92 % min.

ASTM D2856

Thermal Conductivity -10°C Mean – Initial

0.020 W/mK

ASTM C518

- Aged

0.026 W/mK

(ANACON)

Water Absorption - 7 days no head

0.24 kg/m²

ASTM D2126

Water Vapour
Transmission- 25mm, 38° C, 88% RH

3.9 ng/Pa.sm
 

BS4370

Dimensional Stability - 7 days @ -15° C

-0.6% vol.

ASTM D212

(Linear Change) - 7 days @ 70° C, 95% RH

+5.0% vol.

 

Ozone Depletion Potential

ZERO

 


Burning Characteristics – These are laboratory scale tests and bear no relation to the performance of the material in a real fire situation. Care must be exercised in the end use to satisfy the demands of the Fire Authorities, and moral obligations to the safety of persons and property.

Extent of burn

<25 mm

BS4735-74

Surface spread of flame

Class 1

BS476 pt. 7-87

 
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